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IoT for Industrial Monitoring

Datali’s IoT integration enables real-time monitoring of over 50,000 sensors, enhancing security and operational efficiency. By unifying data from diverse devices—cameras, temperature sensors, and more—Datali built a centralized system that delivers instant alerts, live video feeds, and automated monitoring. The result? A cutting-edge security platform, now offered by NXGEN Technology AG, redefining industrial surveillance and safety.

problem

Monitoring in real-time devices in the industrial park.

solution

IoT System for Industrial Monitoring. Datali’s integration brings together various devices into one system. 

business impact

Handling real-time data from over 50 000 sensors. This contributes to the greater security and operational excellence.

summary

IoT integration is the first step in building a truly intelligent system. Want to monitor thousands of devices in real time? Start with aggregating multiple data streams. 

In the security domain, real-time monitoring is vital. Operators need to detect, and address, all critical events. This is only possible if they can instantly see what is happening, and where. Automating this further improves security. By detecting issues in real-time, we enable immediate reaction. 

But before this can happen, here is a challenge to tackle: IoT integration.

IoT for Real-Time Monitoring

The idea behind IoT (Internet of Things) is to use multiple connected sensors to gather real-time data from various devices. With IoT, you can monitor the machine performance, analyze its production or monitor the equipment health.  An IoT device not only collects data. It also sends it to a centralized system. When properly set up, it all can be done in real-time, instantaneously delivering insights to your application. 

A data stream from a single sensor gives you only a narrow perspective of what is happening. It’s like having only one eye, permanently looking at the very same place. Adding more of them broadens your perspective. If you add a new type of sensor, like ears, it provides you with new data, unavailable before. Combine it together, and you get completely new insights.

In a security system Datali worked on, it works that way. The cloud-based platform unifies data from numerous sensors and cameras. When an alarming event is detected, the operator gets immediately notified. He can then find relevant cameras, and get their video feed. By looking at the same event from various angles, he gets a better understanding of what’s happening. He analyzes videos, identifies sources of trouble, and assesses the urgency. Thanks to real-time monitoring, operators can react swiftly.

It sounds marvelous, doesn’t it? 

However, before such a system was ready for use, there was one major challenge. The integration.

The challenge: make IoT devices work together

Integrating a wide range of devices, like cameras or temperature sensors is a daunting task. Each sensor —whether it’s for temperature, vibration, or electrical load—may come from different manufacturers. Each one uses different  communication protocols and data formats.

To make them work together, Datali took these steps:

  • Built a centralized data management system
  • Connected IoT devices to the security system, and started streaming their data. 
  • Standardized data streams
  • Aggregated the data from various devices  
  • Set up real-time event processing
  • Built a monitoring dashboard for real-time insights.

Each step is vital for the final outcome. Make some mistakes, and instead of reliable data, you can get inconsistent readings or even complete system failures. These undermine the system’s purpose - that’s why expert support and know-how are crucial.

The result: IoT platform that supports industry

The effort put into the IoT integration resulted in a truly unique solution. It redefines industrial monitoring, paving the road for advanced, real-time analytics.

The Datali’s work enabled:

  • Real-time video feeds
  • Smooth navigation between thousands of cameras
  • Automated alerts
  • Live alarm monitoring

The final payoff? Greater security and a significant leap in operational excellence. The final product, offered now by NXGEN Technology AG, till now disturbs the market of security systems. 

We are proud to share: handling real-time data from over 50 000 sensors wasn’t the challenge for Datali’s experts. 

Would it be for you?

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